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TABLE 17. NET CASH FLOW FOR CONVENTIONAL DRYING FOR PLANT C ............................................... 86 TABLE 18 NET CASH FLOW FOR VACUUM WITH AIR DRYING FOR PLANT C ............................................ 86 TABLE 19 NET CASH FLOW FOR VACUUM WITH NO AIR DRYING FOR PLANT C ....................................... 87 TABLE 20. NET PRESENT VALUE (NPV) AND INTERNAL RATE OF RETURN (IRR) FOR PLANT C ................... 88 TABLE 21. NET CASH FLOW FOR CONVENTIONAL FOR PLANT D .......................................................... 90 TABLE 22 NET CASH FLOW FOR VACUUM WITH AIR DRYING FOR PLANT D............................................ 90 TABLE 23 NET CASH FLOW FOR VACUUM WITH NO AIR DRYING FOR PLANT D ....................................... 91 TABLE 24. NET PRESENT VALUE (NPV) AND INTERNAL RATE OF RETURN (IRR) FOR PLANT D ................... 92 TABLE 25 CAPITAL COST INVESTMENTS FOR PLANT C AND D ............................................................. 93 TABLE 26. PARAMETERS OBSERVED AND REPORTED BY THE COMPANY FOR EACH WORKSTATION IN THE 3.25” WIDE RED OAK PREFINISHED LINE PRODUCTION FOR PLANT C. .......................................................... 95 TABLE 27. PARAMETERS FOR EACH WORKSTATION IN THE 3.25” UN-FINISHED LINE PRODUCTION FOR PLANT D ......................................................................................................................................... 101 TABLE 28. AVERAGE PROCESS RATE AND TIME AT EACH STATION FOR PLANT C ................................... 108 TABLE 29. AVERAGE PROCESS RATE AND TIME AT EACH STATION FOR PLANT D..................................... 108 TABLE 30. COMPARISON OF MEASURED AND CRITICAL WIP (WIP0) FOR PLANT C AND D ........................ 109 TABLE 31. COMPARISON OF PARAMETERS BETWEEN PLANT C VALUE STREAM MAP AND SIMULATION MODEL ......................................................................................................................................... 111 TABLE 32. COMPARISON OF PARAMETERS BETWEEN PLANT D VALUE STREAM MAP AND SIMULATION MODEL ......................................................................................................................................... 111 TABLE 33. THROUGHPUT COMPARISON BETWEEN VSM AND SIMIOTM MODEL...................................... 112 TABLE 34. CRITICAL WIP (WIP0) FOR EACH STATION FOR CASE A (VACUUM WITH AIR DRYING) FOR PLANT C DETERMINED BY LITTLE’S LAW .................................................................................................. 113 TABLE 35. CRITICAL WIP (WIP0) FOR EACH STATION FOR CASE B (VACUUM WITH NO AIR DRYING) FOR PLANT C DETERMINED BY LITTLE’S LAW................................................................................................ 113 TABLE 36. COMPARISON OF THE THROUGHPUT, WIP, AND CYCLE TIME FOR CASE A AND B FOR PLANT C.. 114 ixPDF Image | Impact of Vacuum-Drying on Efficiency of Hardwood Products
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