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FIGURE 9. CURRENT VALUE STREAM MAP FOR THE UN-FINISHED LINE IN PLANT D ................................. 102 FIGURE 10. STEPS USED TO DEVELOP THE SIMULATION MODELS ....................................................... 107 FIGURE 11. FUTURE STATE MAP FOR PLANT C ............................................................................. 117 FIGURE 12. FUTURE STATE MAP FOR PLANT D ............................................................................. 118 List of Tables TABLE 1. TYPICAL DRYING TIMES FOR VARIOUS HARDWOOD PRODUCTS DRIED USING CONVENTIONAL AND SEVERAL DIFFERENT TYPES OF VACUUM DRYING TECHNOLOGY .......................................................... 11 TABLE 2. TYPICAL DRYING TIMES FOR VARIOUS SOFTWOODS PRODUCTS USING CONVENTIONAL AND SEVERAL DIFFERENT TYPES OF VACUUM DRYING TECHNOLOGY ...................................................................... 12 TABLE 3. SIMIOTM OBJECTS CHARACTERISTICS (STURROCK AND PEGDEN 2010) ..................................... 34 TABLE 4. TACTICS TO ENSURE QUALITY IN CASE STUDY RESEARCH (YIN 1984) ...................................... 36 TABLE 5. COMPANIES THAT SELL AND USE VACUUM DRYING EQUIPMENT IN THE UNITED STATES ................ 40 TABLE 6. DATA COLLECTION INSTRUMENT FOR CONVENTIONAL DRYING COSTS ....................................... 42 TABLE 7. DATA COLLECTION INSTRUMENT FOR THE VALUE STREAM MAP FOR THE TWO CASE STUDIES........ 50 TABLE 8. PROBABILITY DISTRIBUTIONS FOR EACH PROCESS AT PLANT C ................................................ 58 TABLE 9. PROBABILITY DISTRIBUTION FOR EACH PROCESS AT PLANT D.................................................. 58 TABLE 10 COMPARISON OF VACUUM AND KILN DRYING QUALITY ....................................................... 63 TABLE 11. DRYING DEGRADE FOR VACUUM DRYING ACCORDING TO COMPANY A AND B FOR 4/4 RED OAK . 65 TABLE 12. COMPARISON OF DRYING RATES BETWEEN CONVENTIONAL AND VACUUM DRYING FOR 4/4 AND 8/4 RED OAK .......................................................................................................................... 66 TABLE 13. DATA COLLECTED FROM THREE FLOORING MANUFACTURES REGARDING DRYING COSTS ............. 68 TABLE 14. COST VALUES FOR PLANT C FOR THE THREE DIFFERENT SCENARIOS ...................................... 71 TABLE 15 PLANT D VARIABLES TO CALCULATE CONVENTIONAL DRYING COSTS....................................... 77 TABLE 16. TOTAL COSTS FOR PLANT C AND D FOR THREE DIFFERENT SCENARIOS ................................... 82 viiiPDF Image | Impact of Vacuum-Drying on Efficiency of Hardwood Products
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