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GUIDE TO COMPOSITES

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GUIDE TO COMPOSITES ( guide-to-composites )

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Therefore, together with the stitching thread required to assemble the fibres, there is a relatively large amount of secondary, parasitic material in this type of UD fabric, which tends to reduce the laminate properties. Furthermore the high cost of set up of the 0° layer of a stitching line and the relatively slow speed of production means that these fabrics can be relatively expensive. 5.3.2 0/90° Fabrics For applications where more than one fibre orientation is required, a fabric combining 0° and 90° fibre orientations is useful. The majority of these are woven products. 0/90° fabrics can be produced by stitching rather than a weaving process and a description of this stitching technology is given below under ‘Multiaxial Fabrics’. 5.3.3 Woven Fabrics Woven fabrics are produced by the interlacing of warp (0°) fibres and weft (90°) fibres in a regular pattern or weave style. The fabric’s integrity is maintained by the mechanical interlocking of the fibres. Drape (the ability of a fabric to conform to a complex surface), surface smoothness and stability of a fabric are controlled primarily by the weave style. The area weight, porosity and (to a lesser degree) wet out are determined by selecting the correct combination of fibre tex and the number of fibres/cm2. The following is a description of some of the more commonly found weave styles: 5.3.3.1 Plain Each warp fibre passes alternately under and over each weft fibre. The fabric is symmetrical, with good stability and reasonable porosity. However, it is the most difficult of the weaves to drape, and the high level of fibre crimp imparts relatively low mechanical properties compared with the other weave styles. With large fibres (high tex) this weave style gives excessive crimp and therefore it tends not to be used for very heavy fabrics. 5.3.3.2 Twill One or more warp fibres alternately weave over and under two or more weft fibres in a regular repeated manner. This produces the visual effect of a straight or broken diagonal ‘rib’ to the fabric. Superior wet out and drape is seen in the twill weave over the plain weave with only a small reduction in stability. With reduced crimp, the fabric also has a smoother surface and slightly higher mechanical properties. 34 - GTC-6-0417

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