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9/8/98 AC 43.13-1B TABLE 7-5. Straight-shank terminal dimensions. (Cross reference AN to MS: AN-666 to MS 21259, AN-667 to MS 20667, AN-668 to MS 20668, AN-669 to MS 21260.) Before swaging After swaging Cable size (inches) Wire strands Outside diameter Bore diameter Bore length Swaging length Minimum breaking strength (pounds) Shank diameter * 1/16 3/32 1/8 5/32 3/16 7/32 1/4 9/32 5/16 3/8 7x7 7x7 7 x 19 7 x 19 7 x 19 7 x 19 7 x 19 7 x 19 7 x 19 7 x 19 0.160 .218 .250 .297 .359 .427 .494 .563 .635 .703 0.078 .109 .141 .172 .203 .234 .265 .297 .328 .390 1.042 1.261 1.511 1.761 2.011 2.261 2.511 2.761 3.011 3.510 0.969 1.188 1.438 1.688 1.938 2.188 2.438 2.688 2.938 3.438 480 920 2,000 2,800 4,200 5,600 7,000 8,000 9,800 14,400 0.138 .190 .219 .250 .313 .375 .438 .500 .563 .625 *Use gauges in kit for checking diameters. NOTE: If the terminal is drilled com- pletely through, push the cable into the terminal until it reaches the approxi- mate position shown in figure 7-10. If the hole is not drilled through, insert the cable until the end rests against the bottom of the hole. cable slippage in the terminal and for cut or broken wire strands. (e) Using a “go no-go” gauge or a micrometer, check the terminal shank diameter as shown in figure 7-11 and table 7-5. FIGURE 7-11. Gauging terminal shank after swaging. (f) Test the cable by proof-loading it to 60 percent of its rated breaking strength. (2) Splicing. Completely severed ca bles, or those badly damaged in a localized area, may be repaired by the use of an eye FIGURE 7-10. Insertion of cable into terminal. (c) Accomplish the swaging opera tion in accordance with the instructions fur nished by the manufacturer of the swaging equipment. (d) Inspect the terminal after swaging to determine that it is free from the die marks and splits, and is not out-of-round. Check for Par 7-148 Page 7-31PDF Image | AFS-640
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