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AFS-640

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AFS-640 ( afs-640 )

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9/8/98 AC 43.13-1B FIGURE 1-13. Splayed patch. (c) A hole, the exact size of the in- side circle of the scarf patch, is made in the block, and is centered over the trimmed area of damage. (d) The block is removed, after the adhesive on the patch has set, leaving a flush surface to the repaired skin. (4) Steps in making a scarf patch when the back of the skin is not accessible are as follows: (a) After removing damaged sec- tions, install backing strips, as shown in fig- ure 1-16, along all edges that are not fully backed by a rib or a spar. To prevent warping of the skin, backing strips should be made of a soft-textured plywood, such as yellow poplar or spruce rather than solid wood. All junctions between backing strips and ribs or spars should have the end of the backing strip supported by a saddle gusset of plywood. (b) If needed, nail and bond the new gusset plate to rib. It may be necessary to remove and replace the old gusset plate with a new saddle gusset, or it may be necessary to nail a saddle gusset over the original gusset. (c) Attach nailing strips to hold backing strips in place while the adhesive sets. Use a bucking bar, where necessary, to provide support for nailing. After the backing strips are fully bonded, install the patch. d. Plug Patch. Either oval or round plug patches may be used on plywood skins pro- vided the damage can be covered by the patches whose dimensions are given in fig- ure 1-17 and figure 1-18. The plug patch is strictly a skin repair, and should be used only for damage that does not involve the support- ing structure under the skin. The face-grain di- rection of the finished patch must match the surrounding skin. (1) Steps in making an oval plug patch are as follows: (a) Explore the area about the hole to be sure it lies at least the width of the oval Par 1-51 Page 1-27

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