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voids were larger than those observed in previous laminates, and exhibited elongated ellipsoidal shapes. Increasing the room-temperature vacuum hold time from four hours to eight hours eliminated the voids. These defects can be attributed to the modified pressure distribution caused by the pressure strip. The fillets corresponded to the edge of the strip, which experienced a local and steep reduction in compaction pressure. The concentrated pressure caused by the strip could also possibly decrease the air permeability of the prepreg, reducing the rate of air evacuation and, for an equivalent ambient evacuation time, causing higher void contents. The longer room temperature vacuum hold allowed more time for the evacuation of entrapped air, and consequently decreased the void content. 4. Conclusions We investigated several aspects of the OoA manufacture of VBO prepreg laminates with corner geometries. First, concave and convex corner parts were manufactured for various corner angles and laminate thickness levels and from two prepreg materials. Polished sections revealed that for both concave and convex parts, defects were concentrated in corner regions, and increasing geometric complexity led to a reduction in quality. However, defects levels were always greater in concave laminates than in convex laminates. Microstructural data indicated that two different mechanisms caused the dimensional non-uniformities. For concave laminates, corner thickening was primarily associated with resin accumulation due to reduced compaction pressure and the inability of the fiber bed to conform to the geometry of the tooling. Conversely, in convex laminates, corner thinning was caused by uneven pressure distribution but counteracted by the stiffness of the fiber bed. The void content was primarily affected by the prepreg age, with the DOI: 10.1002/pc.23773 21PDF Image | Vacuum Bag-Only Prepregs
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