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disconnect process flow and create more inventories and consequently more work for the production management to coordinate. 6.4 SUMMARY The value stream maps for Plant C and D show the different processes that are involved in the flooring production and their associated production line inventories, cycle times, bath sizes of each machine, arrival of raw material, shipment of finished goods, change over time of the machines, yield at each process, number of employees, and others. The value stream map for Plant C indicates that air drying with 1.89 MMBF and kiln drying with 717.7 MBF were the activities with highest values of WIP. For Plant D the values of WIP for air drying and kiln drying were 3.89 MMBF and 465MBF respectively. A possible cause of the amount of inventory produced in the air drying and kiln drying can be due to the long lead times of each process (42 days and 12 days respectively). One way to reduce inventory in the production line of both companies is by using a different drying technology with shortened lead times, and capacity to achieve the desired demand. 105PDF Image | Impact of Vacuum-Drying on Efficiency of Hardwood Products
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