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Table 27. Parameters for each workstation in the 3.25” un-finished line production for plant d Process parameters Number of Machines Batch size Process time Number of employees Changeover time Inventory Quality Yield Uptime machine Grading Air Kiln Dying Drying Rip Saw Process Knot Floor End Machine Machine matchers Grading Nesting/ Bundling 1 0 6 1 10 3 10 5 5 continuo us 360 sec/MBF variable 77500 BF 90,000 BF 5 min 200 BF not applicable 87% 95% 78,000 BF 5 minutes 33.5 MBF not applicable 83% 90% 65,000 BF 2 minutes 1 MBF 85% 98% 95% 65,000 BF 2 minutes 0 95% 88% 95% 57,000 BF 2 minutes 0 99% not applicable 95% 57,000 BF 516 sec/MBF 1 min 2 MBF 95% 100% 90% 12 days 0 3 hours 3.89 465 MMBF MBF 97% 95% 97% 95% 0 98% 2 minutes 0 95% not applicable 99% 360 sec/MBF 377 sec/MBF 452 sec/MBF 452 sec/MBF 516 sec/MBF 6 weeks 6 1 2 4 12 4 12 10 16 6.2.1 PLANT D CURRENT VALUE STREAM MAP A value stream map was developed to visually present the processes involved in the manufacturing of 3.25” red oak unfinished flooring. Section 3.3.1 describes how the product selection was performed. Data in Table 27 were placed inside the symbols proposed by Apel et. al(2007) (Figure 5). Inventory levels were calculated in days by divining the amount of inventory by the daily demand, with the purpose to calculate the lead times. Figure 9 shows the current value stream map for Plant D. 101PDF Image | Impact of Vacuum-Drying on Efficiency of Hardwood Products
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