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AFS-640

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AFS-640 ( afs-640 )

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AC 43.13-1B CHG 1 9/27/01 (2) Typical low-level load devices have a voltage of less than 0.5 volts and a continu- ous current of less than 0.5 amps. A suitable method of rating switches for use on logic load devices is specified in ANSI/EIA 5200000. h. Shock and Vibration. (1) Electromechanical switches (toggle switches) are most susceptible to shock and vibration in the plane that is parallel to contact motion. Under these conditions the switch contacts may momentarily separate. ANSI/EIA 5200000 specifies that contact separations greater than 10 microseconds and that closing of open contacts in excess of 1 microsecond are failures. Repeated contact separations during high levels of vibration or shock may cause excessive electrical degrada- tion of the contacts. These separations can also cause false signals to be registered by electronic data processors without proper buff- ering. (2) Although proximity switches do not have moving parts, the reliability of the inter- nal electronic parts of the switch may be re- duced. Reliability and mean time between- failure (MTBF) calculations should reflect the applicable environment. Note that the mount- ing of both the proximity sensor and its target must be rigid enough to withstand shock or vi- bration to avoid creating false responses. i. Electromagnetic/Radio Frequency In- terference (EMI/RFI). (1) DC operated electromechanical switches are usually not susceptible to EMI/RFI. Proximity switches are susceptible to an EMI/RFI environment and must be evaluated in the application. Twisting lead wires, metal overbraids, lead wire routing, and the design of the proximity switch can mini- mize susceptibility. (2) The arcing of electromechanical switch contacts generates short duration EMI/RFI when controlling highly inductive electrical loads. Twisting lead wires, metal overbraids, and lead wire routing can reduce or eliminate generation problems when dealing with arcing loads. Proximity sensors generally use a relatively low-energy electromagnetic field to sense the target. Adequate spacing is required to prevent interference between adja- cent proximity sensors or other devices sus- ceptible to EMI/RFI. Refer to manufacturer’s instructions. b. Temperature. (1) Electromechanical switches can withstand wide temperature ranges and rapid gradient shifts without damage. Most aircraft switches operate between -55 °C and 85 °C with designs available from -185 °C to 260 °C or more. Higher temperatures require more exotic materials, which can increase costs and limit life. It should be noted that o-ring seals and elastomer boot seals tend to stiffen in ex- treme cold. This can increase operating forces and reduce release forces or stop the switch from releasing. Page 11-18 Par 11-53 Proximity sensors are normally de- signed for environments from -55 °C to (2) 125 °C. operating and release points may shift from 5 percent to 10 percent. Reliability of the proximity sensor will typically be highest at room temperature. The reliability and MTBF estimates should be reduced for use under high temperatures or high thermal gradients. c. Sealing. NOTE: The materials used for sealing (o-rings, potting materials, etc.) should be compatible with any air- craft fluids to which the switch may be exposed. During temperature excursions, the

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