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AFS-640

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AFS-640 ( afs-640 )

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AC 43.13-1B 9/8/98 6-135. CORROSION REMOVAL AROUND COUNTERSUNK FASTENERS IN ALUMINUM ALLOY. Intergranular cor­ rosion in aluminum alloys often originates at countersunk areas where steel fasteners are used. a. When corrosion is found around a fixed fastener head, the fastener must be re­ moved to ensure corrosion removal. All cor­ rosion must be removed to prevent further cor­ rosion and loss of structural strength. To re­ duce the recurrence of corrosion, the panel should receive a chemical conversion coating, be primed, and have the fasteners installed wet with sealant. b. Each time removable steel fasteners are removed from access panels, they should be inspected for condition of the plating. If mechanical or plating damage is evident, re­ place the fastener. One of the following fas­ tener installation methods should be used: (1) Brush a corrosion-preventive com­ pound on the substructure around and in the fastener hole, start the fastener, apply a bead of sealant to the fastener countersink, set and torque the fastener within the working time of the sealant (this is the preferred method). (2) Apply the corrosion preventive compound to the substructure and fastener, set and torque the fastener. (3) Apply a coating of primer to the fastener, and while wet with primer, set and torque the fastener. 6-136. EXAMPLES OF REMOVING CORROSION FROM ALUMINUM AND ALUMINUM ALLOYS. a. Positively identify the metal as alumi­ num. b. Clean the area to be reworked. Strip paint if required. c. Determine extent of corrosion damage. d. Remove light to moderate corrosion with one of the following. (1) Non-Powered Corrosion Removal. (a) The removal of corrosion prod­ ucts by hand can be accomplished by use of aluminum grit and silicon carbide abrasive, such as non-woven, non-metallic, abrasive mat (Spec. MIL-A-9962), abrasive cloth, and pa­ per. Aluminum wool, fiber bristle brushes, and pumice powder are also acceptable methods. (b) Stainless steel brush (Spec. H-B-178, type III, class 2) may be used as long as the bristles do not exceed 0.010 inch in di­ ameter. After use of this brush the surface should be polished with 60 grit aluminum ox­ ide abrasive paper, then with 400 grit alumi­ num oxide paper. Care should be exercised in any cleaning process to avoid breaking the protective film. (c) Steel wool, emery cloth, steel wire brushes (except stainless steel brush) copper alloy brushes, rotary wire brushes, or severe abrasive materials should not be used on any aluminum surface. (2) Chemical Corrosion Removal. (a) The corrosion removal compound aluminum pretreatment MIL-C-38334, an acid material, may be used to remove corrosion products from aluminum alloy materials or items (e.g., skins, stringer, ribs in wings, tub­ ing, or ducts). MIL-C-38334 is available in two types: 1 Type I Liquid concentrate mate­ rials should be diluted in accordance with the Page 6-26 Par 6-135

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