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AFS-640

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AFS-640 ( afs-640 )

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9/8/98 AC 43.13-1B FIGURE 6-11. Galvanic corrosion of magnesium adjacent to steel fastener. FIGURE 6-12. Stress corrosion cracking. (1) Salt solutions and sea water cause stress corrosion cracking of high-strength, heat-treated steel and aluminum alloys. (2) Methyl alcohol-hydrochloric acid solutions will cause stress corrosion cracking of some titanium alloys. (3) Magnesium alloys may stress- corrode in moist air. 6-21. FATIGUE CORROSION. Fatigue corrosion involves cyclic stress and a corrosive environment. Metals may withstand cyclic stress for an infinite number of cycles so long as the stress is below the endurance limit of the metal. Once the limit has been exceeded, the metal will eventually crack and fail from metal fatigue. However, when the part or structure undergoing cyclic stress is also exposed to a corrosive environment, the stress level for fail­ ure may be reduced many times. Thus, failure occurs at stress levels that can be dangerously low depending on the number of cycles as­ signed to the life-limited part. a. Fatigue corrosion failure occurs in two stages. During the first stage the combined action of corrosion and cyclic stress damages the metal by pitting and crack formations to such a degree that fracture by cyclic stress will occur, even if the corrosive environment is completely removed. b. The second stage is essentially a fa­ tigue stage in which failure proceeds by propa­ gation of the crack (often from a corrosion pit or pits). It is controlled primarily by stress concentration effects and the physical proper­ ties of the metal. Fracture of a metal part due Par 6-20 Page 6-9 (4) Stress Corrosion may be reduced by • applying protective coatings, • stress relief heat treatments, • using corrosion inhibitors, or • controlling the environment. to fatigue corrosion, generally occurs

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