AFS-640

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AFS-640 ( afs-640 )

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9/8/98 AC 43.13-1B 5-89. GENERAL. Ultrasonic inspection is an NDI technique that uses sound energy moving through the test specimen to detect flaws. The sound energy passing through the specimen will be displayed on a Cathode Ray Tube (CRT), a Liquid Crystal Display (LCD) computer data program, or video/camera me- dium. Indications of the front and back sur- face and internal/external conditions will ap- pear as vertical signals on the CRT screen or nodes of data in the computer test program. There are three types of display patterns; “A” scan, “B” scan, and “C” scan. Each scan pro- vides a different picture or view of the speci- men being tested. (See figure 5-15.) 5-90. SOUND REFLECTION. The amount of reflection that occurs when a sound wave strikes an interface depends largely on the physical state of the materials forming the interface and to a lesser extent on the specific physical properties of the material. For exam- ple: sound waves are almost completely re- flected at metal/gas interfaces; and partial re- flection occurs at metal/liquid or metal/solid interfaces. 5-91. ULTRASONIC INSPECTION TECHNIQUES. Two basic ultrasonic in- spection techniques are employed: pulse-echo and through-transmission. (See figure 5-16.) a. Pulse-Echo Inspection. This process uses a transducer to both transmit and receive the ultrasonic pulse. The received ultrasonic pulses are separated by the time it takes the sound to reach the different surfaces from which it is reflected. The size (amplitude) of a reflection is related to the size of the reflecting surface. The pulse-echo ultrasonic response pattern is analyzed on the basis of signal am- plitude and separation. b. Through-Transmission Inspection. This inspection employs two transducers, one to generate and a second to receive the ultra- sound. A defect in the sound path between the two transducers will interrupt the sound trans- mission. The magnitude (the change in the sound pulse amplitude) of the interruption is used to evaluate test results. Through- transmission inspection is less sensitive to small defects than is pulse-echo inspection. 5-92. FLAW DETECTION. Ultrasonic in- spection can easily detect flaws that produce reflective interfaces. Ultrasonic inspection is used to detect surface and subsurface disconti- nuities, such as: cracks, shrinkage cavities, bursts, flakes, pores, delaminations, and po- rosity. It is also used to measure material thickness and to inspect bonded structure for bonding voids. Ultrasonic inspection can be performed on raw material, billets, finished, and semi-finished materials, welds, and in- service assembled or disassembled parts. In- clusions and other nonhomogeneous areas can also be detected if they cause partial reflection or scattering of the ultrasonic sound waves or produce some other detectable effect on the ultrasonic sound waves. Ultrasonic inspection is one of the more widely-used methods of NDI. 5-93. BASIC EQUIPMENT. Most ultra- sonic inspection systems include the following basic equipment; portable instruments (fre- quency range 0.5 to 15 MHz), transducers (longitudinal and shear wave), positioners, ref- erence standards, and couplant. a. Ultrasonic Instruments. A portable, battery-powered ultrasonic instrument is used for field inspection of airplane structure. (See figure 5-17.) The instrument generates an Par 5-89 Page 5-41 SECTION 7. ULTRASONIC INSPECTION

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