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AFS-640

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AFS-640 ( afs-640 )

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AC 43.13-1B CHG 1 9/27/01 the base metal, which is subjected to the tem­ peratures of the brazing process, should be in accordance with table 4-14. TABLE 4-14. Calculated allowable strength of base metal. process of keeping oxide away from the metal and aids the flow of solder. (d) In figure 4-32, three types of joints for silver brazing are shown; flanged butt, lap, and edge joints. If a lap joint is used, the amount of lap should be determined according to the strength needed in the joint. For strength equal to that of the base metal in the heated zone, the amount of lap should be four to six times the metal thickness. FIGURE 4-32. Silver brazing joints. (e) The oxyacetylene flame for silver brazing should be neutral, but may have a slight excess of acetylene. It must be soft, not harsh. Dur­ ing both preheating and application of the sol­ der, the tip of the inner cone of the flame should be held about 1/2 inch from the work. The flame should be kept moving so that the metal will not become overheated. (f) When both parts of the base metal are at the right temperature (indicated by the flow of flux), brazing alloy can be applied to the sur­ face of the under or inner part at the edge of the seam. It is necessary to simultaneously di­ rect the flame over the seam, and keep moving it so that the base metal remains at an even temperature. Material Allowable Strength Heat-treated material (in­ cluding normalized) used in “as-brazed” condition Mechanical properties of normalized material Heat-treated material (in­ cluding normalized) reheat-treated during or after brazing Mechanical properties corresponding to heat treatment performed (2) Alloys commonly referred to as silver solders melt above 425 °C (800 °F), and when using them the process should be called silver brazing. (a) The principal use of silver brazing in air­ craft work is in the fabrication of high-pressure oxygen lines and other parts which must with­ stand vibration and high temperatures. Silver brazing is used extensively to join copper (and its alloys), nickel, silver, various combinations of these metals, and thin steel parts. Silver brazing produces joints of higher strength than those produced by other brazing processes. (b) It is necessary to use flux in all silver- brazing operations, because of the necessity for having the base metal chemically clean, (with­ out the slightest film of oxide to prevent the silver-brazing alloy from coming into intimate contact with the base metal). (c) The joint must be physically and chemi­ cally clean, which means it must be free of all dirt, grease, oil, and paint. After removing the dirt, grease, and paint, any oxide should be removed by grinding or filing the piece until bright metal can be seen. During the soldering operation, the flux continues the Page 4-60 Par 4-88

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