AFS-640

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AFS-640 ( afs-640 )

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AC 43.13-1B 9/8/98 Paragraph CONTENTS (CONTINUED) SECTION3. PRECAUTIONARYMEASURES Page 4-36. Flutter and Vibration Precautions.................................................................................................................4-9 4-37. Load Factors for Repairs ............................................................................................................................4-10 4-38. Transfer of Stresses Within a Structure......................................................................................................4-10 4-39.4-49. [RESERVED.]............................................................................................................................ 4-10 SECTION4. METALREPAIRPROCEDURES 4-50. General........................................................................................................................................................4-11 4-51. Riveted (or Bolted) Steel Truss-Type Structures .......................................................................................4-11 4-52. Aluminum Alloy Structures........................................................................................................................4-11 4-53. Selection of Aluminum for Replacement Parts ..........................................................................................4-12 4-54. Heat Treatment of Aluminum Alloy Parts .................................................................................................4-12 4-55. Bending Metal ............................................................................................................................................4-13 Table 4-6. Recommended Radii for 90-Degree Bends in Aluminum Alloys.......................................4-14 4-56. Setback........................................................................................................................................................4-13 Figure 4-2. Table 4-7. Figure 4-3. Setback for a 90-Degree Bend.............................................................................................4-13 K-Chart for Determining Setback for Bends Other Than 90 Degrees ................................4-15 Methods of Determining Setbacks for Bends Other Than 90 Degrees...............................4-16 4-57. Riveting.......................................................................................................................................................4-14 Figure 4-4. Table 4-8. Figure 4-5. Figure 4-6. Figure 4-7. Figure 4-8. Figure 4-9. Figure4-10. Figure4-11. Rivet Identification and Part Number Breakdown ..............................................................4-16 Aircraft Rivet Identification.................................................................................................4-17 Rivet Hole Spacing and Edge Distance for Single-Lap Sheet Splices................................4-20 Riveting Practice and Rivet Imperfections ..........................................................................4-21 Self Plugging Friction-Lock Cherry Rivets .........................................................................4-22 Mechanical-Lock (Bulbed Cherry) Cherry Rivet ................................................................4-23 Cherry Max Rivet.................................................................................................................4-24 Olymic-LokRivet................................................................................................................4-25 HuckRivet...........................................................................................................................4-26 4-58. Repair Methods and Precautions for Aluminum Structure........................................................................4-25 Page viii Figure4-12. Figure4-13. Figure4-14. Figure 4-15. Figure4-16. Figure4-17. Figure4-18. Figure4-19. Table 4-9. Table 4-10. Table 4-11. TypicalRepairMethodforTubularMembersofAluminumAlloy....................................4-28 TypicalRepairforBuckledorCrackedMetalWingRibCapstrips...................................4-29 TypicalMetalRibRepairs(UsuallyFoundonSmallandMedium-SizeAircraft).............4-30 Typical Repairs of Trailing Edges .......................................................................................4-31 TypicalRepairsofStressedSheetMetalCoverings...........................................................4-32 TypicalStringerandFlangeSplices....................................................................................4-33 ExampleofStringerSplice(Material-2017Alloy).............................................................4-34 ApplicationofTypicalFlangeSplicesandReinforcement.................................................4-35 Number of Rivets Required for Splices (Single-Lap Joint) in Bare 2014-T6, 2024-T3, 2024-T3, and 7075-T6 Sheet, Clad 2014-T6, 2024-T3, 2024-T36, and 7075-T6 Sheet, 2024-T4, and 7075-T6 Plate, Bar, Rod, Tube, and Extrusions, 2014-T6 Extrusions ........................................................4-37 Number of Rivets Required for Splices (Single-Lap Joint) in 2017, 1017 Alclad, 2024-T3 Alclad Sheet, Plate, Bar, Rod, Tube, and Extrusions ...........................................................................................................4-38 Number of Rivets Required for Splices (Single-Lap Joint) in 5032 (All Hardnesses) Sheet ...........................................................................................4-39

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