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In-Depth Analysis of Useful Waste Heat Recovery and Performance of Level 3/3N Systems

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In-Depth Analysis of Useful Waste Heat Recovery and Performance of Level 3/3N Systems ( in-depth-analysis-useful-waste-heat-recovery-and-performance )

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Table of Contents Executive Summary ........................................................................................... ES-1 ES.1 Approach ................................................................................................ ES-1 ES.2 Findings .................................................................................................. ES-2 Design Approach Issues ........................................................................................................ ES-3 Technical Operating Issues.................................................................................................... ES-3 Economic Issues .................................................................................................................... ES-4 ES.3 Recommendations .................................................................................. ES-4 1 Introduction ........................................................................................................ 1-1 1.1 Purpose ........................................................................................................ 1-1 1.2 Background .................................................................................................. 1-1 Overview of the Self-Generation Incentive Program (SGIP) ....................................................1-1 Current Status ........................................................................................................................... 1-4 Microturbines ............................................................................................................................. 1-6 Internal Combustion Engines....................................................................................................1-8 Waste Heat Recovery and Efficiency Goals for Cogeneration Projects ................................. 1-10 State Guidelines/Requirements ..............................................................................................1-11 1.3 Scope of Study ........................................................................................... 1-12 2 Approach ............................................................................................................ 2-1 2.1 Overview....................................................................................................... 2-1 2.2 Obtaining Actual Performance from SGIP Projects ...................................... 2-1 Electric Net Generator Output...................................................................................................2-2 Converting Raw Data to a Common Format.............................................................................2-3 Fuel ...........................................................................................................................................2-4 Useful Thermal Energy Recovery: ............................................................................................ 2-5 Review of the Processed Data..................................................................................................2-7 2.3 Isolating Possible Problems and Solutions: Identification of “Outlier” Facilities ....................................................................................................... 2-7 “Good” and “Poor” Performers .................................................................................................. 2-7 2.4 Evaluation of Performance and Possible Problems ...................................... 2-8 Electrical and Overall System Efficiencies................................................................................2-8 Useful Thermal Energy Recovery ............................................................................................. 2-9 2.5 Interviews and Site Visits............................................................................2-10 Site Interviews.........................................................................................................................2-10 Site Visits.................................................................................................................................2-10 3 Findings..............................................................................................................3-1 3.1 Useful Waste Heat Recovery........................................................................ 3-1 Microturbines ............................................................................................................................. 3-2 Internal Combustion Engines....................................................................................................3-7 Table of Contents i

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In-Depth Analysis of Useful Waste Heat Recovery and Performance of Level 3/3N Systems

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