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NGS 1000 NATURAL GAS SCRUBBERS

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NGS 1000 NATURAL GAS SCRUBBERS ( ngs-1000-natural-gas-scrubbers )

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INSTALLATION & MAINTENANCE INSTRUCTIONS WARNINGS NGS 1000 Natural Gas Scrubbers 1. Read and follow all instructions contained in this manual before installing, operating, and maintaining this equipment. Failure to do so could void the warranty, damage the equipment, or cause severe injury or death. 2. Relieve all pressure before dismantling unit. NGC - Cartridges 1. Do not use cartridge if the package has been damaged or seal is broken. 2. Store cartridges at room temperature in a dry/dark place. 3. Avoid contact with eyes or exposed skin. 4. Contents may be harmful if swallowed or inhaled as dust. 5. Spilled or discarded product should be disposed of in accordance with all applicable government regulations. 6. Contents may become hot if exposed to water. HOW TO ORDER Natural Gas Scrubber cartridge and mounting kit coded numbering system is presented in Table 1, while the parts list is in Table 2. INSTRUCTIONS INSTALLATION PROCEDURE A. Read and follow all instructions contained in this manual before installing, operating, and maintaining this equipment. Failure to do so could void the warranty, damage the equipment, or cause severe injury or death. B. Review Figure 2 for NGS 1000 scrubber component nomenclature. Refer to Figure 3 for mounting dimensions and NGS scrubber general arrangement. Install scrubber units only in vertical position shown. C. Install the NGS 1000 scrubber using appropriate mounting hardware. Optional (factory supplied) universal mounting brackets are available. D. Relieve and block all pressure before installing, maintaining, or dismantling the NGS 1000 scrubber. E. Remove the NGS 1000 scrubber cover (Item 3). Carefully inspect the spring (item 6), the o-ring (item 8), and the cover/housing threads. Remove any dirt, contaminants, or residue from the cover/housing threads prior to final assembly. F. Read the label on the NGC Natural Gas Cartridge (Item 1) then remove the cartridge from the factory-sealed bag. Ensure the contents of the NGC cartridge are never exposed to water. G. Insert the NGC cartridge (Item 1) into the scrubber housing (Item 2). To help with this process you may choose to insert a sheet of rolled paper or transparency into the scrubber housing (Item 2) prior to inserting the NGC cartridge. Remember to remove the paper or transparency once the NGC cartridge has been installed. H. Re-install the NGS cover (Item 3) using a wrench (see Table 3(b) for hex size) and ensure the cover has completely bottomed out and there is zero gap between the cover and the housing. CAUTION: DO NOT OVERTIGHTEN the cover or thread damage may occur. Contact the factory if threads are damaged, corroded, stripped, or galled. I. Ensure all fittings are installed and sealed in accordance with the manufacturer's specifications. J. Verify that the drain cock (Item 7) is in the fully closed position (clockwise hand tight) before pressurizing the system. Figure 2. NGS 1000 Gas Scrubber and NGC Cartridge Table 2. Parts List A Leader in Advanced Heating Solutions ITEM DESCRIPTION 1 SCRUBBER HOUSING 2 CARTRIDGE 3 THREADED COVER 4 THREADED BASE 5 BAFFLE 6 CONICAL SPRING 7 DRAIN COCK 8 ORING 9 SNAP RING 10 MOUNTING BRACKET 11 LABEL PARTNUMBER NGS-4* B16135-01 NGC-4 B16142-01 B16142-02 A16146-01 NGS-12* B16138-01 NGC-12 B16143-01 B16143-02 A16146-02 A16149-01 A16150-01 A10069-42 A10069-43 A16154-01 A16154-02 NGS-K B16158-01 * ADD SUFFIX-G FOR Ø1/8” NPT GAUGE PORT OPTION MAINTENANCE PROCEDURE I. Refer to Table 4 to determine the suggested change-out frequency for your Cata-DyneTM heater application. II. Relieve and block all pressure before installing, maintaining, or dismantling the NGS 1000 scrubber. III. Release and contain any residual water/ contaminates from the drain bowl by opening the drain cock (Item 7) counterclockwise. IV. Repeat step E of the Installation Instructions. V. Remove and properly dispose of used or contaminated cartridges in accordance with all applicable government regulations. VI. Repeat steps F through J of the Installation Instructions.

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