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Ceramic Turbine Risk Reduction Phase I - Critical Risk Reduction FTE-Months Hardware Sub-Con Total Task # DOE Cost DOE Cost Cost ($K) (%) ($K) 1.1 Complete C60 cycle analysis and aero design 2 0 100 140 1 70% 98 1.2 Perform FMEA for ceramic turbine in C60 1 0 20 2 70% 14 1.3 Rotor attachment design/test 8 10 170 2 70% 119 1.4 Component preliminary structural design 12 40 280 2 70% 196 1.5 Complete component final design 4 5 200 285 2 70% 200 Total Phase I 27 55 300 895 627 Phase II - Feasibility Demonstration FTE-Months Hardware Sub-Con Total Task # DOE Cost DOE Cost Cost ($K) (%) ($K) 2.1 Refine ceramic component designs 5 50 100 250 2 70% 175 2.2 Suppport C60 modification / component installations 22 185 100 725 2 70% 508 2.3 Support testing at Capstone under nominal C60 conditions 10 130 330 2 70% 231 Total Phase II 37 365 200 1305 914 Phase III - Technology Readiness FTE-Months Hardware Sub-Con Total Task # DOE Cost DOE Cost Cost ($K) (%) ($K) 3.1 Support installation at ORNL at high 6 0 120 2 70% 84 temperature conditions 3.2 Support installation/testing at ORNL of 4 250 330 2 70% 231 multiple sets for durability Total Phase III 10 250 0 450 4 1.4 315 Total Phase I, II and III 74 670 500 2650 1855 CAPSTONE BENEFITS: • Funding can support improved turbine nozzle, heat shield and combustor liner. • Availability of increased pressure ratio components • Funding of engineers during ‘down’ times • Increased / improved technical capabilities • Availability of high temperature turbine components • Potentially optimal conditions for ‘low-emissions’ operation Conclusions: • Interface design, analysis and testing crucial to program success • Manufacturability will drive design • Multiple designs will be evaluated for cost and technical merit • Allow room for HE modifications of the MD baseline (no required changes to forward end) • Heavy emphasis on ceramic suppliers and consultants 17PDF Image | Final Technical Report Advanced MicroTurbine System (AMTS) -C200 MicroTurbine -Ultra-Low Emissions MicroTurbine
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