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biogas HANDBOOK

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biogas HANDBOOK ( biogas-handbook )

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biogas HANDBOOK selection depends again on feedstock quality, herewith their pumpability and on feeding intervals. Special attention must be paid to the temperature of the feedstock which is fed into the digester. Large differences between the temperature of the new feedstock and the operation temperature of the digester can occur if the feedstock has been sanitised (up to 130°C) or during winter season (below 0°C). Temperature differences disturb the process microbiology, causing losses of gas yield and must therefore be avoided. There are several technical solutions to this problem, such as using heat pumps or heat exchangers to pre-heat /cool the feedstock before insertion in the digester. 7.3.1 Pumpsfortransportofpumpablefeedstock The transfer of pumpable feedstock substrate from the storage tank into the digester is done by pumps. Two types of pumps are frequently used: the centrifugal and the displacement pumps. Centrifugal (rotating) pumps are often submerged, but they can also be positioned in a dry shaft, next to the digester. For special applications, cutting pumps are available, which are used for materials with long fibres (straw, feed leftovers, grass cuttings). Displacement pumps (turning piston pumps, eccentric screw pumps) are more resistant to pressure than rotating pumps. They are self-sucking, work in two directions and reach relatively high pressures, with a diminished conveying capacity. However through their lower price, rotating pumps are more frequently chosen than displacement pumps. Centrifugal pumps A centrifugal pump is a roto-dynamic pump, using a rotating impeller to increase the velocity of a fluid. The fluid enters the pump impeller along or near the rotating axis and is accelerated by the impeller, flowing radially outward into a diffuser or volute chamber, from where it exits into the downstream piping system. Centrifugal pumps are commonly used to move liquids through a piping system and are therefore frequently used for handling liquid manure and slurries. Pressure displacement pumps For the transport of thick liquid feedstock, with high dry matter content, pressure displacement pumps (rotary piston and eccentric screw pumps) are often used. The quantity of transported material depends on the rotation speed, which enables better control of the pump and precise dosing of the pumped feedstock. Displacement pumps are self-sucking and more pressure stable than centrifugal pumps. For this reason, the piping performance is less dependent on difference in height. As pressure displacement pumps are relatively prone to problems caused by high fibre content in pumped materials, it makes sense to equip them with cutters and separators, to protect them from large particle size and fibrous materials. The selection of appropriate pumps and pumping technology depends on the characteristics of the materials to be handled by pumps (type of material, DM content, particle size, and level of preparation). Biogas plants use the same pumps that are used for liquid manure, which proved to be suitable for feeding the digester and for handling the digested substrate. Practical experience indicates that formation of plugs at inlet and outlet can be prevented by a sufficient diameter of the pipes. Pressure pipes, for filling or mixing, should have a diameter of at least 150 mm, while pressure free pipes, like overflow or outlet pipes, should have at least 200 mm for transporting manure and 300 mm if the straw content is high. 68

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