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“Today the facility saves money as the cost to generate onsite electricity using microturbines is substantially less than the local grid electricity rates.” — Alexander Skorokhodov, President, BPC Engineering The natural gas-fueled Capstone microturbine system also features two UT-76 heat recovery units manufactured by Uhta Experimental Mechanical Plant (Russia) that together produce 3,400kW of thermal power. The CHP system’s 2MW of high-quality electricity provides 100 percent of the boiler equipment’s power needs. The microturbines’ exhaust heat is diverted to the common circuit of the boiler, which increases the entire system’s efficiency to nearly 90 percent. The boiler house provides heat to the administrative and manufacturing facilities at the cement plant and also several buildings in the Mohsogollokh Village. The power provided by the reliable Capstone microturbines is extending the boiler equipment’s service life. The result is less maintenance and reduced service costs. “The Capstone microturbines generate high-quality electricity for the boiler’s equipment prolonging its lifecycle and reducing risks of emergent maintenance,” said Naumov. “This solution allowed us to cut off our power costs comparing to the existing utility rates and increase energy efficiency through the rational use of fuel resources.” The CHP system is housed in a specially-designed building near the facility’s boiler house. Because each C1000 is comprised of five 200kW Capstone C200 microturbines, the power system features internal redundancy that allows separate C200s to be placed out of service for routine maintenance without shutting down the entire microturbine power station. This dexterity ensures round-the-clock, highly reliable power for the boiler’s equipment and a much-needed heating supply for Mohsogollokh Village. “The Capstone power system improves the reliability of the heating supply for Mohsogollokh Village for which the Yakutcement plant is the main enterprise,” said A.Z. Mamedov, Yakutcement General Director. “Independent distributed generation power Yakutcement, the local cement and crushed stone manufacturing business, installed two Capstone C1000 Power Packages in a highly efficient CHP application. for the plant’s boiler house ensures power reliability, availability, and redundancy, which are necessary for continuous development of the Yakutcement plant and the Mohsogollokh Village.” “Fulfilling 100 percent of the boiler equipment’s power needs, the CHP system only uses the local grid for backup power,” said Alexander Skorokhodov, President of BPC Engineering, Capstone Turbine’s distributor for the Russian region. “Today the facility saves money as the cost to generate onsite electricity using microturbines is substantially less than the local grid electricity rates.” With energy efficiency reaching 90 percent, increased power reliability, reduced maintenance costs, and power generation costs cheaper than grid rates, the cement plant is expected to reach return on investment in a just three years. Yakutcement is the second largest industrial facility in the Republic of Sakha that has installed Capstone C1000 microturbine systems. Today, nearly 50 Capstone microturbines operate at different facilities across the Republic of Sakha. “Capstone microturbines are becoming mainstream in Russia,” said Skorokhodov. “They have proven to withstand the harsh conditions of our climate, making them a survival tactic for businesses with remote locations and unreliable power.” 21211 Nordhoff Street • Chatsworth • CA • 91311 • 866.422.7786 • 818.734.5300 • www.capstoneturbine.com ©2011 Capstone Turbine Corporation. P1112 Case Study CAP405PDF Image | Manufacturing Yakutcement Cement Manufacturing Facility
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