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FOAM CORE FIBERGLASS SLIPPER LAYERING 1. The foam wing should be sanded down to a clean smooth surface before beginning the layering process. Make sure that there are no stray foam fibers on other materials or the workspace. 2. Place the fiberglass cloth on the inner surface of the waxed Mylar film. Wet out the cloth on the Mylar with mixed epoxy resin and spread the resin all over with plastic squeegee, making sure there are no dry spots (cloth should be transparent). Now the surface should look nearly dry. If there are any wet areas repeat the roller and towel process on those areas. 3. Place the foam core on one side of the Mylar and fold over, making sure that the foam is lined and wrapped up properly with the outer Mylar layer. 4. Now we are ready for layering the bag contents. The first layer outside the part is a film of peel ply. Epoxy does not stick to the film. It is very thin and flexible. It easily conforms to the part. The next layer on each side is a breather layer. It assures the vacuum will be uniformly distributed over the entire surface of the part. Revision: Original Release 10/31/15 Page | 7PDF Image | Vacuum Bagging Wings Instruction Manual Purdue Univ
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