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After all the data was obtained, a current state map was created to graphically represent material and information flow. For this, every activity that was included in the process was drawn by using the different symbols shown in Figure 5. Microsoft Visio was used to draw the value stream maps. After inserting the appropriate symbols, the respective data was added (cycle time, TAKT time, work in progress (WIP), set up time, down time, number of workers, and scrap rate), for each process. Figure 5. Value Stream Map Symbols (Apel et. al 2006) 3.3.3 EVALUATION OF THE CURRENT MAP For this step, the total lead times were calculated by dividing the inventory at each process by the daily demand of the production line. Then, all the values were summed and they are presented at the end of the time line. To calculate the total processing time, the values from each workstation or process were summed and presented at the end of the time line. After calculating the time, the production process was described starting the arrival of raw material until it is processed and shipped to the customer. Also, the process that contained higher inventory and was a bottleneck of the operation was identified. 51PDF Image | Impact of Vacuum-Drying on Efficiency of Hardwood Products
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