Comparing Vacuum Drying and Conventional Drying

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Comparing Vacuum Drying and Conventional Drying ( comparing-vacuum-drying-and-conventional-drying )

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Comparing Vacuum Drying and Conventional Drying Effects on the Coloration of Hard Maple Lumber Table 1—White maple drying schedule (T1-C5) Equilibrium Moisture moisture Relative Dry- content content humidity bulb Step (%) (%) (%) (°F)a Wet-bulb depression (°F)a 1 2 3 4 5 Above 30 25 to 30 20 to 25 15 to 20 11.8 68 100 10 9.8 58 105 14 7.6 44 105 20 4.1 22 115 35 <15 3.3 a°C = (°F – 32)/1.8. 17 120 45 Figure 4. Diagram showing best judgement sampling of clear areas on a tangential surface. Because dried wood appears brighter when surfaced, surface preparation of the sample boards for color analysis was performed with an industrial planer and drum sander to remove 3/16 in. (4.8 mm) from one surface of each board. The drum sander used 150-grit sandpaper to smooth the surfaces of the sample boards for easier interpretation with the spectrophotometer. A Color Master CM2 spectrometer (X-Rite, Inc., Grand Rapids, Michigan, USA) with a D65 light source illumination was used to measure sample color numerically as L*a*b* values, and the data were downloaded and analyzed by X-Rite Color Master software. The sampling protocol detailed by Rappold and Smith (2004) was followed. Four spectrometer readings of 13-mm-diameter spots were taken using best judgement from clear areas, between the growth rings, of both tangential board faces, for a total of eight readings per sample board (Fig. 4). Figure 5 shows the sample boards being measured using the spectrometer method described. Sample statistics and paired sample t-tests were run for each of the three variables measured with the spectrometer. The eight readings taken by the spectrometer for each variable were averaged for each sample board. The 40 paired sample averages were compared. Results and Discussion Samples in the vacuum kiln were dried in 58 h using a vacuum of 10 cmHg with a hold of 140 °F (60 °C) for 8 h, at which point the temperature was raised. The charge was completed when a wood core temperature of 160 °F (71 °C) was reached (Fig. 3). Samples in the conventional steam kiln were dried in 288 h using the T1-C5 schedule. The conventional steam kiln-dried the lumber using two 2-horsepower (1,492-watt) fans that averaged 500 ft (152.4 m) per minute during the kiln schedule, along with an electric steam boiler. This drying time difference is significant, with vacuum drying nearly five times faster than conventional steam drying. Kiln samples were used in both kilns to monitor moisture content during the drying process. Table 2 shows that the mean values for the 40 paired sample averages were very similar. No significant differences were shown for brightness (L*), a* (green–red), or b* (blue– yellow) scales. Figure 6 shows that both methods of drying produced an industry-accepted lightness value range of white hard maple Figure 5. Measurement of a sample board using the Color Master CM2 spectrometer (X-Rite, Inc., Grand Rapids, Michigan, USA) with a D65 light source illumination. Figure 3. Vacupress (Vacutherm, Inc., Barre, Vermont, USA) drying schedule, medium setting. 3

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