AFS-640

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AFS-640 ( afs-640 )

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AC 43.13-1B CHG 1 9/27/01 b. Vacuum Pump Systems. In order to overcome the major drawback of the venturi tube, that is, its susceptibility to ice, aircraft were equipped with engine driven vacuum pumps and the gyro instruments were driven by air pulled through the instrument by the suction produced by these pumps. A suction relief valve maintained the desired pressure (usually about four inches of mercury) on the attitude gyro instruments, and a needle valve between one of the attitude indicators and the turn and slip indicator restricted the airflow to maintain the desired 2 inches of suction in its case. Most of the early instruments used only paper filters in each of the instrument cases, but in some installations a central air filter was used to remove contaminants from the cabin air before it entered the instrument case. (1) The early vacuum pumps were vane-type pumps of what is called the wet type-one with a cast iron housing and steel vanes. Engine oil was metered into the pump to provide sealing, lubrication, and cooling, and then this oil, along with the air, was blown through an oil separator where the oil collected on baffles and was returned to the engine crankcase. The air was then exhausted over­ board. Aircraft equipped with rubber deicer boots used this discharge air to inflate the boots. But before it could be used, this air was passed through a second stage of oil separation and then to the distributor valve and finally to the boots. (See figure 12-2.) (2) The airflow through the instruments is controlled by maintaining the suction in the instrument case at the desired level with a suc­ tion relief valve mounted between the pump and the instruments. This valve has a spring-loaded poppet that offsets to allow cabin air to enter the pump and maintain the correct negative pressure inside the instrument case. (3) The more modern vacuum pumps are of the dry type. These pumps use carbon vanes and do not require any lubrication, as the vanes provide their own lubrication as they wear away at a carefully predetermined rate. Other than the fact that they do not require an oil separator, systems using dry air pumps are quite similar to those using a wet pump. One slight difference, however, is in the need for keeping the inside of the pump perfectly clean. Any solid particles drawn into the system through the suction relief valve can damage one of the carbon vanes, and this can lead to destruction of the pump, as the particles bro­ ken off of one vane will damage all of the other vanes. To prevent particles entering the relief valve, its air inlet is covered with a filter, and this must be cleaned or replaced at the in­ terval recommended by the aircraft manufac­ turer. c. Positive Pressure Systems. Above about 18,000 feet there is not enough mass to the air drawn through the instruments to pro­ vide sufficient rotor speed, and, to remedy this problem, many aircraft that fly at high altitude use positive pressure systems to drive the gy­ ros. These systems use the same type of air pump as is used for vacuum systems, but the discharged air from the pump is filtered and directed into the instrument case through the same fitting that receives the filtered air when the vacuum system is used. A filter is installed on the inlet of the pump, and then, before the air is directed into the instrument case, it is again filtered. A pressure regulator is located between the pump and the in-line filter to con­ trol the air pressure so only the correct amount is directed into the instrument case. System Filters. The life of an air-driven gyro instrument is determined to a great extent by the cleanliness of the air that flows over the rotor. In vacuum systems, this air is taken Page 12-16 Par 12-38

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