AFS-640

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AFS-640 ( afs-640 )

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9/27/01 AC 43.13-1B CHG 1 CHAPTER 6. CORROSION, INSPECTION & PROTECTION SECTION 1. GENERAL 6-1. GENERAL. The purpose of this chap­ ter is to provide information that will help maintenance personnel prevent, control, iden­ tify, and treat various types of corrosion. (Re­ fer to AC 43-4A, Corrosion Control For Air­ craft for a more in-depth study on the detection and treatment of corrosion.) a. Corrosion is a natural occurrence that attacks metal by chemical or electrochemical action and converts it back to a metallic com­ pound. b. Four conditions must exist before electrochemical corrosion can occur. (See fig­ ure 6-1.) They are: (1) A metal subject to corrosion (An­ ode); (2) A dissimilar conductive material (Cathode), which has less tendency to corrode; (3) Presence of a continuous, conduc­ tive liquid path (Electrolyte); and (4) Electrical contact between the anode and the cathode (usually in the form of metal­ to-metal contact such as rivets, bolts, and cor­ rosion). c. Elimination of any one of these condi­ tions will stop electrochemical corrosion. (See figure 6-2.) NOTE: Paint can mask the initial stages of corrosion. Since corrosion products occupy more volume than the original metal, painted surfaces should be inspected often for irregu- larities such as blisters, flakes, chips, and lumps. 6-2. FACTORS INFLUENCING COR- ROSION. a. Some factors which influence metal corrosion and the rate of corrosion are: (1) Type of metal; (2) Heat treatment and grain direction; (3) Presence of a dissimilar, less corro­ dible metal; (4) Anodic and cathodic surface areas (in galvanic corrosion); (5) Temperature; (6) Presence of electrolytes (hard water, salt water, battery fluids, etc.); (7) Availability of oxygen; (8) Presence of biological organisms; (9) Mechanical stress on the corroding metal; and, (10) Time of exposure to a corrosive environment. (11) Lead/graphite pencil marks on air­ craft surface metals. b. Most pure metals are not suitable for aircraft construction and are used only in com­ bination with other metals to form alloys. Most alloys are made up entirely of small crystalline regions, called grains. Corrosion can occur on surfaces of those regions which Par 6-1 Page 6-1

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