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AC 43.13-1B 9/8/98 Paragraph CONTENTS (CONTINUED) CHAPTER 3. FIBERGLASS AND PLASTICS SECTION 1. REPAIR OF LIGHT LOAD LAMINATE STRUCTURES Page 3-1. General..........................................................................................................................................................3-1 3-2. Fiberglass Laminate Repairs ........................................................................................................................3-1 Figure 3-1. Figure 3-2. Figure 3-3. Typical Laminate (Facing) Repair.........................................................................................3-2 Typical Core and Facing Repair ............................................................................................3-2 Typical Stepped Joint Repair.................................................................................................3-3 3-3. Repairing Holes ............................................................................................................................................3-3 Figure 3-4. Figure 3-5. Figure 3-6. Figure 3-7. Figure 3-8. Preparing the Fiberglass Sandwich........................................................................................3-3 Scarfed Repair to a Nonstructural Laminated Fiberglass Component ..................................3-4 Balanced Layup Same as Original Number of Plies, Plus One Extra Ply.............................3-4 Typical Scarf Joint Repair .....................................................................................................3-5 Carefully Cut Through Each Layer of Fiberglass Cloth and Remove it From the Damaged Area ......................................................................................3-5 3-4. Sample Bagging and Curing Process ...........................................................................................................3-5 Figure 3-9. Sample Bagging Layup Cross Section...................................................................................3-6 3-5.3-9. [RESERVED.].................................................................................................................................. 3-8 SECTION 2. METALLIC SANDWICH SECONDARY STRUCTURE REPAIRS 3-10. Repairs to Metallic Sandwich Secondary Structure.....................................................................................3-9 Figure3-10. TypicalTypesofCoreReplacement...................................................................................3-10 Figure3-11. TypicalUndercutCoreMaterialCavity..............................................................................3-10 Figure3-12. CrossSectionofBondedandBoltedOverlapRepairs.......................................................3-11 Figure3-13. HoneycombCoreRemoval..................................................................................................3-11 Figure3-14. RemovingHoneycombCorefromaTaperedControlSurface...........................................3-11 Figure3-15. RemovalofCorewithCoreKnife.......................................................................................3-11 Figure3-16. DetailsofCoreRepair.........................................................................................................3-12 3-11. Finishing .....................................................................................................................................................3-12 3-12.3-17. [RESERVED.]............................................................................................................................ 3-13 SECTION 3. TRANSPARENT PLASTICS 3-18. General........................................................................................................................................................3-15 3-19. Storage and Handling .................................................................................................................................3-15 3-20. Forming Procedures and Techniques .........................................................................................................3-15 3-21. Heating........................................................................................................................................................3-16 Figure3-17. HangingofAcrylicSheets...................................................................................................3-16 3-22. Forms ..........................................................................................................................................................3-16 3-23. Forming Methods .......................................................................................................................................3-17 Page vi Table 3-1. Figure3-18. Figure3-19. Figure3-20. Typical Temperatures for Forming Acrylic Sheets .............................................................3-17 DrillHavinganIncludedAngleofApproximately150°, Used to Drill Acrylic Plastics...............................................................................................3-18 UnibitDrillforDrillingAcrylicPlastics.............................................................................3-18 ApplyingPressuretoAcrylicPlastics..................................................................................3-19PDF Image | AFS-640
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