Work Instructions ECM Power Board Replacement Capstone Model C60 MicroTurbine

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Work Instructions ECM Power Board Replacement Capstone Model C60 MicroTurbine ( work-instructions-ecm-power-board-replacement-capstone-model )

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Capstone Turbine Corporation • 21211 Nordhoff Street • Chatsworth • CA 91311 • USA Work Instructions: ECM Power Board Replacement – Model C60 MicroTurbine Required Tools 􏰪 10mm Socket 􏰪 #2 Phillips Screwdriver 􏰪 #3 Phillips Screwdriver 􏰪 Torque wrench Procedures 1. Ensure the MicroTurbine system is in the standby state. 2. Remove all power sources and fuel supply from the MicroTurbine system. 3. Remove the MicroTurbine left side panel. 4. Remove ECM package cover. 5. Disconnect all ECM harnesses from the Control Board and Power Board. 6. Remove ECM control board and mounting plate using #3 screwdriver. 7. Disconnect ECM Power board cable connections a. J1 Voltage sense, J4 Power supply, J3 Fan Inverter 8. Remove two 10mm nuts for Bus- connections to Power Board. 9. Remove three 10mm nuts for Bus+ / Brake+ connections to Power Board. 10. Disconnect ECM Power board from the IGBT module by removing three #3 Phillips screws and three 10mm nuts. 11. Remove the ECM Power board by removing the two #2 Phillips screws holding the Capacitor mounting plate at the rear of the package. 12. Remove the ECM power board assembly (power board, capacitors and mounting plate) 13. Replace the ECM Power Board. 14. Reinstall the mounting nuts and screws to the DC Bus cables. Use the 45 in-lbs torque drive to tighten the nuts. DO NOT over tighten. 15. Reinstall the mounting screws to the Power Board housing. 16. Connect the Power Board to the IGBT Module using the 45 in-lbs torque drive to tighten the connections. DO NOT over tighten. 17. Reconnect all cables to the Power Board. Make sure the ribbon cables to the IGBT module are locked tightly into place. 18. Reinstall the ECM Control Board. 19. Connect all cables to the ECM Control Board. 20. Turn on power and fuel supply. 21. Test the system for proper operation as detailed in the MicroTurbine User’s Manual. 440034-001 Rev A (December 2002) Page 2 of 4 This information is proprietary to Capstone Turbine Corporation. Neither this document nor the information contained herein shall be copied, disclosed to others, or used for any purposes other than the specific purpose for which this document was delivered. Capstone reserves the right to change or modify without notice, the design, the product specifications, and/or the contents of this document without incurring any obligation either with respect to equipment previously sold or in the process of construction.

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